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m-technikum – Dry Mortar-Know-How

Dosing and Weighing

m-tec stands for customized dosing solutions and the highest weighing accuracy to perfectly meet the requirements of your process plants. Our approach ensures:

  • Optimal dosing rates
  • Maximum precision
  • Minimal cycle times
  • Optimum flowability of raw materials and products

Thanks to m-tec's state-of-the-art control technology, recipes are reproduced accurately, regardless of the flowability of the products. This guarantees safety, quality, and optimum product yield.

Mixing

m-tec mixers utilize the principle of centrifugal motion for three-dimensional particle acceleration, resulting in excellent mixing quality and efficiency.

Process Parameters:

  • Mixing shaft speed
  • Agitator speed
  • Mixing torque
  • Air pressure
  • Mixing temperature

m-tec mixers are field-proven and specifically designed for the products being mixed. Centrifugal blades ensure an intensive yet gentle mixing process. Wear-resistant machine components guarantee long service life and maximum system availability.

Our Services: Material Analysis, Product Composition, and Employee Training

Material Analysis and Product Development:

  • Raw Material Analysis: We perform detailed studies to ensure the quality and suitability of materials for your products.
  • Product Development: Our approach begins with the careful selection of suitable raw materials, which significantly influence the quality of the final product and define the requirements for additives.
  • Testing Technology and Standard Parameters: We identify critical standard parameters and use advanced testing technology to develop compliant and high-performance products.
  • Technical Support: This includes the selection and use of laboratory equipment as well as the creation of technical data sheets that provide all relevant product information.

Support for Your Laboratory Work: Our Technology Center, m-technikum, is equipped with state-of-the-art laboratory facilities and high-quality testing equipment, including particle size analyzers and strength testing machines. Our experienced lab experts support customers worldwide to ensure consistent quality through precise raw material analyses and optimized product formulations.

Employee Training: We provide comprehensive training programs to educate your team in the latest techniques and methods of material analysis and product development, enabling them to effectively contribute to improving your product quality.

 

Quality Control and Training at m-tec®

Objective of Our Quality Control System: The quality control system at m-tec® is designed to reliably monitor the quality of raw materials and finished products while making the testing processes as efficient as possible. This means minimizing the effort required for quality checks without compromising on quality.

Quality Training: To produce high-quality dry mortar, it is essential to use suitable raw materials and advanced mixing and dosing technology, combined with a well-organized and effective quality control system.

Our Service Offering Includes:

  • Practical Laboratory Training: Conducted directly at our m-technikum, a modern training facility equipped with ample space and state-of-the-art communication technology.
  • Raw Material Analysis: Performing chemical, mineral, and technical suitability tests.
  • Training on Quality Testing Procedures: Hands-on training for employees on raw material and finished product testing.
  • Product Development Training: Practical training sessions using customer materials to enhance development capabilities.
  • Laboratory Planning and Equipment: Provision of laboratory facilities and equipment tailored to the specific needs of our customers.
  • Documentation and Ownership: All documents, data sheets, and results from training or projects are the property of the customer and are fully delivered from the first step of your project.

Customized Product Development and Consultation by m-tec® Experts

Our specialists at m-tec® are always available to provide you with expert advice on custom product development and to support you in finding suitable formulations for your local dry mortar market.

We primarily offer consultation on the following products:

  • Masonry mortar
  • Machine-applicable plasters: Gypsum and/or cement-based.
  • Plaster smoothing compounds
  • Tile adhesives
  • Specialty products such as:
    • Decorative plasters
    • External Thermal Insulation Composite System (ETICS) adhesives and reinforcement mortars
    • Gypsum-based self-leveling compounds
    • And many other products

Locally Adapted Product Development: m-tec® specializes in developing products tailored to the specific conditions of your region, taking into account local climate, application methods, and quality standards. Our product development process includes:

  • Testing under real construction site conditions
  • Use of local raw materials
  • Facilitating knowledge transfer: This enables you to independently develop additional products and modifications.

Quality Assurance and Training at m-tec® for Dry Mortar Production

High-Quality Dry Mortar Through an Efficient Quality Assurance System (QA System): The production of high-quality dry mortar requires not only suitable raw materials and excellent mixing and dosing technology but also a well-organized quality assurance system. Our extensive experience in dry mortar technology enables us to effectively address production issues and ensure reliable quality assurance with minimal testing effort.

Fast Testing Methods and Efficient Raw Material Control:

  • Quick Tests: These allow incoming raw materials to be tested directly at the truck before being stored. Non-compliant raw materials can be rejected immediately rejected, preventing the production of faulty batches and costly reprocessing.
  • Benefits: An effective QA system not only reduces costs associated with handling complaints but also helps enforce quality requirements with suppliers.

Training Programs and Support from m-tec®:

  • Practical Laboratory Training: We offer comprehensive training in all key testing procedures to ensure that your staff is properly trained in quality assurance.
  • Setup of QA Systems: Our Technology Center can help you in the plan, set up, and supply of laboratory facilities and provide templates and test instructions to help you set up your QA system quickly and efficiently.

Additional Training:

  • Training in quality testing procedures for raw materials, additives, and finished products.
  • Seminars on construction chemistry in dry mortar mixtures and product development, including hands-on training with customer materials.

Documents and Materials: All relevant documents, data sheets, and results are the property of the customer and will be handed over at the beginning of the project.